Pepsi Production Facility Expansion
Pond’s in-house multidisciplinary design team provided engineering services to SPARC Design Group for Pepsi’s 260,000-square-foot expansion of its beverage manufacturing and warehousing operations in Tucker, Georgia. The expansion designs to the existing PepsiCo Beverages facility encompassed multiple areas for a new 550,000-square-foot overall footprint. Additionally, the design added a new four-bay, 8,500-square-foot Fleet Maintenance Building with an integral eight-lane truck entrance/exit and security office. Once completed, the expansion will increase Pepsi’s local production by 400% by 2025, making the facility one of the company’s largest. The project includes associated site improvements and warehouse and manufacturing expansion of the existing facility to support new production lines. Current operations house the existing bottling facility, warehousing, picking, sales, fleet maintenance, and management personnel. The expansion adds rooms such as production/bottling, offices, break rooms, restrooms, syrup room, storage room, lab room, concentrate cooler (refrigerated room), mechanical/electrical rooms, and maintenance areas. Pond’s commitment to its clients and to being an extension of the client’s team is highlighted by the project team facilitating a kickoff meeting, design charrette, site investigation, and development of the basis of design. The Pond team also coordinated with equipment manufacturers for the bottling lines and downstream packaging systems to develop a preliminary layout, component identification, flow of personnel and materials, utility loads, quantities, connection locations, controls, and sanitation requirements. Pond substantiated the preliminary site layout plan and property survey and performed necessary studies, design, and permitting for grading, pavement, stormwater management, erosion, sediment control, earthwork, and modifications to utility infrastructure.
Project Photos
CLIENT
SPARC Design Group | PepsiCo Beverages North America
LOCATION
Tucker, Georgia
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